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Re: Engine Clanking -WTF!!!
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Re: Engine Clanking -WTF!!!
wow alex just had the same shit happen to his 1g last week, he was driving and BANG!!!
thats the last time it has run...kinda funny how it was the same thing... |
Re: Engine Clanking -WTF!!!
^you sure?
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Re: Engine Clanking -WTF!!!
I wouldn't think at 1/4 throttle, 3-4k RPM's, rush hour on Central kind of driving conditions, that my motor would detonate enough to cause something like this.
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Re: Engine Clanking -WTF!!!
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I've seen the stockers randomly fail, but aftermarket if it isn't caused by a foreign object, it usually is a tuning issue. To heavy of a spring on a stock valve can cause added stress at the base of the valve as well. But Brandon answered my question before I had to ask the 2nd one. Tough break Brandon. |
Re: Engine Clanking -WTF!!!
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Re: Engine Clanking -WTF!!!
It's hard to tell from the pictures. I can't tell, if all that damage is from a shit load off beating from the valve or if that's melted alum from pre-ignition. Maybe it's obvious in person. I have only seen stock valves fail when a piston hit them from a broken timing belt or whatever and there usually isn't that wide spread of damage even with a broken valve in there, but usually when a timing belt breaks, the motor stops running pretty quick versus Halon's that might have kept running longer with the other 3 cylinders still fine.
My reasons for thinking pre-ignition was the hole in the center of the piston, which is a sign of it. What looks like melted alum all over the piston, head and spark plug, which can be pre-ign, but maybe it's just beat up metal and not melted. A melted valve that fell off, which can be from pre-ign. And I was thinking that maybe the pre-ign started and first thing to start melting was the spark plug, which caused the tach to start going wierd once the electrode melted to the ground strap, then things keep heating up and the valve and/or the piston failed soon after. Regardless, I would get the fuel injectors tested before putting them in a new motor. |
Re: Engine Clanking -WTF!!!
Pre-ignition and detonation are two different things. Often them come hand in hand though with bad detonation causing pre-ignition to occur. But you can have a pre-ignition failure caused by something else.
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Re: Engine Clanking -WTF!!!
I will definately get the injectors looked at. I'm even thinking about switching injectors. FIC has a new style 1600cc injector that's supposed to be coming out that are ball & seat design, and should help improve idle a bit as well.
Thanks for everyones help and ideas! |
Re: Engine Clanking -WTF!!!
Just get them tested and balanced by that local guy. I can look up his number if you need it.
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That's why I just said it could just be from things being beaten up. But pre-ignition has a specific look, and the look of that beat up metal is close. Brandon, did you ever have any overheating issues? And if so did you ever accidentally go WOT during any overheating episodes? |
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Yes he did have a lot of over-heating issues in the past.
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He had a hood scoop above the exh. mani. and a lower scoop grabbing air into the radiator. That thing still ran hot? Mind if I ask your fan setup?(just wondering)
Sucks that it happened right after you started posting up these vids and how sick it was looking to be. |
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He had to do all that trying to get things to cool down. He eventually did get it taken care of I think.
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I believe that once he changed over to E85 the overheating wasnt as bad. 210 degree temps arent that hot though, Id say its well within normal range.
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The car has always ran hot for some reason, ever since that one time in the Menard's parking lot (also the same exact time I switched to a different FMIC). No idea why. The fans are doing alright. The car stays cool at idle, it's when I start moving is when it heats up. I have been doing everything I can to keep it running cooler but it's still running hotter then I like. THe fans kick on at 200, but while driving, it is often at 210-220. I still haven't gotten that worked out. It drives me crazy.
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Re: Engine Clanking -WTF!!!
Dang that is pretty warm. Mine always ran hot too once I had a front mount, even with water wetter and straight distilled water, and two fans. I never could figure it out, and even though my AC worked, I always had to switch it off once the heat started climbing.
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Re: Engine Clanking -WTF!!!
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~John |
Re: Engine Clanking -WTF!!!
Big thanks to Brian for lending a helping hand for a little bit today. Got the oil pan off and the piston/rod out. There were some larger chunks in the oil pan, that's for sure. Also, we found what we believe is a broken off Oil Squirter laying in the oil pan as well. How many oil squirters are there supposed to be on each cylinder? We're unsure where it came from exactly.
Steve, where is the honing tool that you have? I could stop by your shop tomorrow and maybe grab it if you're going to have it there. The knicks in the cylinder are definately there, but I'd like to try and just hone it and see how it turns out. Also I think we decided that I will be replacing all the rod bearings. I currently had King bearings in there, not sure what I'll use this time around. |
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Thanks. There is still a squirter in #1, so it must be from one of the other cylinders. The other cylinders seemed to be fairly debris free though, like not much metal flakes/chunks got in them. I wonder if that thing has been broken off and laying in there for a long time...
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Just one more reason I didn't bother with oil squirters in my 2.4 builds. They are so delicate from the factory, it's not uncommon for them to just snap off for no reason. If I do build another motor for something specific like the standing mile, I'll probably adapt some from the LS7 motors.
I'm here, feel free to stop by B-dawggy. |
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Steve, I'm going to stop by shortly I think. I found that the squirter was from the #2 cylinder, and I just got the rest of the squirter assembly out. So now I just need to locate someone with a spare oil squirter.
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Re: Engine Clanking -WTF!!!
Just bought a barely used single Eagle rod off someone on the link forums for $75 shipped!
MAP is able to order me a new single Mahle piston. Just have to make sure I get the correct overbore size before I do it. The other 3 pistons/rods are removed and they all look to be in good shape as far as I can tell. I may be able to have this thing back up and running quicker than I thought :) |
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Great to hear!
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Thats good news!
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badass, glad to hear.
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Awesome, I'm glad you're getting it squared away!
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Will the piston be given away as a door prize at the cookout? :)
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I actually do plan on bringing it to the dyno day:D
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Left the swap meet today at DB with a 2G head for cheap, thanks a ton Andrew!!! I'm going to be bringing it up to Northern Cylinder Head up here in the Blaine area and have him check it out and deck it if need be. Also will be porting the intake runners to match to my SMIM.
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Rod showed up today in the mail. Still looks like it's new!!
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OK so I have:
-1 slightly used Eagle Rod -New Mahle piston/rings -New ACL Race bearings -2G head from Andrew (thanks again man), w/ Crower Springs/retainers. Currently getting a make-over by Northern Cylinder Head located in Andover. Jet will also be doing some port work to it. I'm getting ready to put it all back together. I have a question regarding what to file the ring gaps too. Any recommendations out there? |
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You had MAP build the motor originally didnt you? They should have the paperwork on it stating what they were originally gapped at. I would give them a call or email and see what they have to say.
Try to keep it the same even though its new. |
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OK got the ring measurements from MAP.
Now, I'm looking at cleaning the crap out of the motor with some contact cleaner, and then begin reassembly. I have NEVER done this before, and I have questions. 1: The old rod bearings looked pretty decent, but I bought new ACL Race bearings that I want to throw in anyway just to be safe. What do you guys use to lube them? I've read everything from just oil, to moly lube, to white lithium grease. And do you lube both sides of the bearings? Also, I keep reading that you have to check the bearing clearance, but I have never used plastigauge before either. Anyone care to try and explain? Then if I figure out how to use it, and the clearance is wrong, well then what the hell do I do? 2. Do I need to lube the cylinder walls and piston skirts? Remember that 3 of these are still the same pistons/rings that came out, and are going right back in without any changes. 3. Do I have to lube the piston/rod pin before I put it in? |
Re: Engine Clanking -WTF!!!
1. Yes, I would highly suggest using new bearings. You're already in there and I dont think you can just buy bearings for 1 rod, so might as well replace them all. I use "Lubriplate" assembly grease. Comes in a white bottle with a blue cap. Lube the side that touches the crank ONLY. If you lube the other side, chances are the bearing with spin. Make sure you clean them up really well before installing. Even though they are packaged good, they can still have dirt on them. Basically by cleaning them up you are inspecting them for any defects or damages.
Plasti-gauge is pretty simple. Find out the factory clearance, get the correct plasti-gauge, assemble the crank/rods/block DRY. DO NOT... READ: DO FUCKING NOT turn the crank over dry. I'm guessing you are replacing the main bearings too? Or is the crank still bolted into the block, untouched? Disassemble and check the plasti-gauge with the gauge on the packaging that it comes in. I'm sure it will be in spec. If not, measure the bearings seeing those are the easiest to fuck up, then check crank journal and rod journal sizes. Go from there. 2. Use ATF (automatic transmission fluid). Put some on a non-dust/lint rag/towel and wipe out the cylinders for any dirt/debris. Coat the entire piston in ATF, rings and all. I usually cut a QT bottle in half and dunk the whole piston in, rings and all while attached to the rod and the rod is sticking out of the container. Lube up all 4 as its much easier to work with it even though the other 3 are used. It doesnt hurt anything, just makes things much easier and better safe then sorry. 3. Are you putting the piston on the rod yourself? Minor lube on the pin will help, DO NOT force the pin into the piston/rod with a hammer or any other type of tooling. Easiest way I found was throw the pin in the freezer for 20mins, then heat the rod slightly with a torch, dont get it red, just warm. Put the pin lock rings in one side of the piston, when the rod is ready, the pin should slip right in and sit against the lock ring, then just put the lock rings in the other side and you should be good to go. Just make sure there isnt much side to side play and the piston/rod move freely. Compare to the 3 used ones. Disclaimer: This is just part of my methods/techniques, they are my opinion, some have different ways of doing things. I'm not saying these ways are the only or best way of doing it. I just found it to be the way I am most comfortable with. Take them as you wish. Good luck! |
Re: Engine Clanking -WTF!!!
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i do pretty much the same thing. i usually dont coat the piston's in anything tho coating the cylender's is usually goo enough most the time we dont even do that |
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I coat the cylinder walls with regular oil, whatever's laying around.
Forcing the pin into the rod? I've never rebuilt a stock block and I'm sure Brandon's using forged pistons/rods. But yeah, usually the machine shop does it with a press and a torch. Brandon, if the clearance is wrong for rod bearings I'd just buy new rods. You may be able to have them line honed though. If the mains are out of spec then you need to get the block line honed. Also when you're doing final assembly, tap the crank with a brass hammer to seat the thrust bearing properly. I know someone who didn't and he crank walked the shit out of his motor. |
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The mains are NOT getting replaced. The crank is still in the car, in the block, untouched.
Thanks for the pointers, hopefully I can make some progress this weekend. Yes I was planning on putting the rod/piston together myself. It's a Mahle piston on an Eagle Rod, floating pin style. |
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