I have developed a new intake manifold for 1g's. I have spent the last 2 1/2 weeks designing it in the CAD system at work. It is set up for a gasket matched head and has tapered runners. The flanges are 3/4" thick and CNC machined. The runners have a 1/2" radius going into them and the TB flange has a radius going into the plenum (noone else does this). It is all 6061 aluminum and TIG welded. I have TB flanges for both a stock or Accufab 75mm TB. It has 4 vacuum ports on it. It also has built in mounting points for the coils! Noone else does that either. It faces the coils towards the engine, so it should look sharp. Fully polished of course!
Martin from AMS has been developing an intake manfold for the EVO and I hadn't seen his posts until last night. Surprisingly we came up with nearly identical designs! I guess my research paid off. He tried many different designs and settled on the one very similar to mine. Mine has a little bigger plenum than any other manifold on the market, and should work better with a 2.4l.
I would like to know who is interested in buying one. I need to decide how many I need made up for the 75mm TB. I am guessing just mine though
The parts are in production at the machine shop right now and they should be done in 3 - 4 weeks max.
I have a snap shot of the bottom of the plenum that hooks into the runners on my webisite
http://www.jetscustoms.com . The site is still in progress, but you can see a bit of it on the front page. I may put a few more shots up here.
Price is going to be $450 or under.
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