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Old 03-06-2007   #401
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Re: Finally getting stuff done on our cars

X-ray of welds plz thx.
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Old 03-06-2007   #402
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Re: Finally getting stuff done on our cars

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Put the downpipe on! Snap, snap, post.
Tight fit, but pulled it off. How far will the radiator be pushed to the front? "That's the biggest front mount I've ever seen!"
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Old 03-06-2007   #403
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Re: Finally getting stuff done on our cars

Gotta love the Weld-els!!!!
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Old 03-06-2007   #404
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Re: Finally getting stuff done on our cars

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Originally Posted by CVD View Post
I dont think I've ever seen a welded piece where you didnt ask this. Do you have a weld fetish or something?
Yep.
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Originally Posted by niterydr View Post
Sure, any specific area you want?

Any weld process close-up you want?
Intercooler piping would be excellent. Tubular manifolds are not of interest to me. Tig or mig, what ever you all use when building intercooler piping.
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Old 03-06-2007   #405
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Re: Finally getting stuff done on our cars

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Yep.


Intercooler piping would be excellent. Tubular manifolds are not of interest to me. Tig or mig, what ever you all use when building intercooler piping.
Sure. We usually TIG IC piping as it is 99% of the time stainless, unless the customer is on a severe budget, then we will MIG mild steel.

Do you want to see raw welds on something? Endtank welds?

Just curious as to what you are looking for. I can have the guys go throw a bead down on some pipes to join them together, or what not.
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Old 03-06-2007   #406
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Re: Finally getting stuff done on our cars




Some pics of the intercooler welding on my car after a few months of beating it up.
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Old 03-06-2007   #407
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Re: Finally getting stuff done on our cars

Man that looks like total crap, I'd tear that apart and re-do it. Let me know if you need me to show you how to actually weld.







....JBWeld that is.
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Old 03-06-2007   #408
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Re: Finally getting stuff done on our cars

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Man that looks like total crap, I'd tear that apart and re-do it. Let me know if you need me to show you how to actually weld.







....JBWeld that is.
JB welding is an aquired skill! I might have to hit you up for some lessons, as I haven't done it in years I might need a refresher course .
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Old 03-06-2007   #409
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Re: Finally getting stuff done on our cars

Welding that IC was fun, inside/outside welded endtanks and in/out pipes. Then I used almost all the TIGs power to weld the endtank to the IC core, and about 4 24"x 1/8" alum. rod for one front weld. Chris came in the shop 2-3hours after I welded the IC and he said "hey you just get done welding that", It was a little hot. I will do some weld samples tonight and we will get pics up, it will be nice for the show floor anyways. So SS ic piping, Mild steel/chrome moly cage tube welds, Aluminum welding, and schedual 40 304 SS for the race tubular headers.

~John
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Old 03-06-2007   #410
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Re: Finally getting stuff done on our cars

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JB welding is an aquired skill! I might have to hit you up for some lessons, as I haven't done it in years I might need a refresher course .
Yea, it's all about not touching *anything* except what you are welding together, and then as soon as your finger leaves the welding surface doubling back and wiping it with a paper towel. Pretty tough to get it right, really. If you want to do some practice JB Welding I do *not* suggest masturbation!!!
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Old 03-07-2007   #411
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Re: Finally getting stuff done on our cars

Yea, right. Try it! The goal is to get off, before the JB hardens!

-A. Swift
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Old 03-07-2007   #412
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Re: Finally getting stuff done on our cars

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Yea, right. Try it! The goal is to get off, before the JB hardens!

-A. Swift
That is enough!
/topic of JB weld on this thread.
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Old 03-07-2007   #413
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Re: Finally getting stuff done on our cars

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That is enough!
/topic of JB weld on this thread.
I just laughed so hard I think I woke my roommate up.
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Old 03-08-2007   #415
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Re: Finally getting stuff done on our cars

The digital camera does not want to take a good close up pick for the welds, sorry jakey. I did get some more work done tonight, pics should be up sometime tomorrow. IC pipe is done, down pipe just needs a vband, water to air is mounted now I just need to fab up the custom endtank on the intake manifold side, exhaust manifold is done minus waste gate, then the Intake manifold with a q45 TB is my next project.

~John
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Last edited by Pushit2.0; 03-08-2007 at 09:49 AM..
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Old 03-08-2007   #416
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Re: Finally getting stuff done on our cars

Divided housing, or no?
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Old 03-08-2007   #417
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Re: Finally getting stuff done on our cars

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Divided housing, or no?
Yes.

How have you been?
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Old 03-08-2007   #418
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Re: Finally getting stuff done on our cars

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Yes.

How have you been?
Running twin gates or single?

Not to bad, pluggin away waiting for winter to be done.
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Old 03-08-2007   #419
Pushit2.0
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Re: Finally getting stuff done on our cars

I am going to try 1 Tial 38mm with a 1bar spring for pump then add another spring for 1.6bar then a MBC and turn it up untill the head blows off the block, switching fuel at about 35psi. The Tial will be just off the #2 and #3 collector just befor the turbo. If that is not enough then I will add a 2nd waste gate. Right now the manifold is divided with a divided flange and the primary runners are within 1" of equal length.

~John
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Old 03-08-2007   #420
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Re: Finally getting stuff done on our cars

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Originally Posted by Pushit2.0 View Post
I am going to try 1 Tial 38mm with a 1bar spring for pump then add another spring for 1.6bar then a MBC and turn it up untill the head blows off the block, switching fuel at about 35psi. The Tial will be just off the #2 and #3 collector just befor the turbo. If that is not enough then I will add a 2nd waste gate. Right now the manifold is divided with a divided flange and the primary runners are within 1" of equal length.

~John
I think your cutting yourself short on wastegate on both boost control and being able to release enough backpressure. What AR turbine?
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